Product Description
Broken Biscuit Handling System is kept on a vibrating table which feeds the horizontal screw conveyor through magnets to feed the vertical screw conveyor. This provided system finds its application in various sectors such as pharmaceutical industry ,food processing industry, etc. Broken Biscuit Handling System utilized in crushing tablets / medicine in Pharmaceutical Industry.
Optimized for Biscuit Processing LinesEngineered specifically for biscuit manufacturing environments, this handling system ensures seamless and hygienic collection and transfer of broken biscuits. Its modular and dust-free design fits into existing processing lines and supports a wide range of biscuit sizes, providing manufacturers with an efficient, consistent, and flexible solution.
User-Friendly Operation and MaintenanceFeaturing a PLC control panel and an intuitive interface, operators can adjust speed and settings effortlessly. Minimal maintenance is required due to tool-free access points and removable, easy-to-clean covers, which shorten downtime and enhance operational safety.
Built for Safety and DurabilityThe system is equipped with comprehensive safety features, including an emergency stop and overload protection. Constructed from durable, powder-coated mild steel and food-grade stainless steel for contact parts, it resists rust, sustains operational efficiency, and meets food industry standards.
FAQs of Broken Biscuit Handling System:
Q: How does the Broken Biscuit Handling System maintain hygienic operation?
A: This system uses an easy-clean design with removable covers and food-grade stainless steel contact surfaces, ensuring thorough cleaning and compliance with food safety standards. Its dust-free operation further helps maintain cleanliness in biscuit manufacturing environments.
Q: What is the typical capacity and biscuit size range the system can handle?
A: The conveyor can process up to 600 kg of broken biscuits per hour and accommodates sizes ranging from 6 mm up to 70 mm, making it suitable for a wide spectrum of biscuit shapes and breakage levels.
Q: When is tool-free access required, and how does it benefit maintenance?
A: Tool-free access is typically needed during routine cleaning, inspections, or part adjustments. This feature allows operators to quickly and safely access interior components without specialized tools, significantly reducing downtime and simplifying maintenance tasks.
Q: Where should this system be installed for optimal performance?
A: It is designed for floor-mounted installation within biscuit production or processing lines. This allows seamless integration with upstream and downstream machinery, optimizing workflow and minimizing manual handling of broken biscuits.
Q: What process controls and automation are included with the system?
A: The handling system incorporates a computerized PLC control panel, enabling automatic operation and variable speed adjustments. This automation ensures efficient biscuit sorting, separation, and conveying with minimal manual intervention.
Q: Which applications benefit most from this systems deployment?
A: Biscuit manufacturers and processors gain the most from this system, as it streamlines the handling of broken products, enhances sorting efficiency, and minimizes material losses, all while upholding hygiene and safety standards.
Q: What are the advantages of the systems modular and powder-coated design?
A: The modular structure supports customization and easy expansion, while the powder-coated finish protects against rust and wear. This combination ensures long-term durability, reliable operation, and compliance with stringent food safety requirements.